Manufacturing & Processing
BAZ Manufacturing & Processing
Manufacturing Excellence
at BAZ Aircraft
At BAZ Aircraft, manufacturing is more than just building it’s about delivering precision, performance, and reliability at scale. Our process combines advanced composite techniques, modular design, and aerospace-grade tooling to ensure every aircraft is produced efficiently and to the highest quality standards. From raw materials to final assembly, our manufacturing team brings together innovation and craftsmanship at every step.
Modular Composite Construction
Strong. Light. Built to Scale. Our aircraft are manufactured using modular composite structures that reduce weight without sacrificing strength making production faster and maintenance easier.
Materials & Highlights
- Lightweight composite materials
- High strength-to-weight ratio
- Modular design simplifies production
- Enhanced serviceability and repairs
Precision Manufacturing Process
Precision Built. Quality Assured.
We use jigs, fixtures, and tightly controlled processes to ensure repeatable, high-precision manufacturing at every stage.
Materials & Highlights
- Tooling for precision fit and finish
- Repeatable quality across units
- Streamlined assembly procedures
- Built to aerospace-grade tolerances
Engineered for Efficiency
Built to Scale. Ready to Go.
Our facilities are optimized for efficient production — reducing time, labor, and costs while maintaining strict quality standards.
Materials & Highlights
- Scalable production line
- Simplified component assembly
- Reduced production cycle times
- Built-in quality assurance systems
BAZ Engineering
Aerospace Manufacturing & Processing Capabilities
Sheet Metal & Extrusion Forming
o Deep Drawing (Double Action)
o Brake Press
o Stretch Forming
o Roll Forming
o Pipe Forming
o Male/Female Die Forming
o Rubber Press
o Fluid Cell Press
CNC Machining
o CNC Routing (3 & 5 axis)
o CNC Routing Robot (6 axis)
o CNC Machining (3, 4 & 5 axis)
o CNC Lathe
o Nibbling / Turret punch
o Laser Cutting
Heat-Treatment (Nadcap Approved)
o Aluminum Annealing / Solution Heat-Treatment (with Glycol Quench) / Artificial Aging & Over-Aging
o Steels (in air furnace)
Welding (Nadcap Approved)
o TIG / GTAW
o Welding Robot (8 axis)
o Argon Environment Welding
Cleaning, Surface Treatments & Paint (Nadcap Approved)
o Alkaline Cleaning
o Etching
o CAA – Chromic Acid Anodizing
o SAA – Sulfuric Acid Anodizing
o Alodine – Chemical Conversion Coating
o Passivation
o Painting (Primer & Top-Coat)
o Polishing
Inspection
o NDT Penetrant Inspection (Nadcap Approved)
o CMM
o Functional Testing & ATP/AFT
o Interchangeability Verification / ICY
o Hardness & Conductivity Inspections
o Clad Penetration Inspection
o Pressure Testing
o See “Engineering & Lab” for more details
Assembly
o Electro-Mechanical Assemblies
o Mechanical Assemblies
o Cable Assemblies
o Large Jigged Assembly
o Table Top Assembly
o Wet Assembly/Sealing
o Functional Testing & ATP/AFT
o Interchangeability Verification / ICY